Senior Process Engineer (metals manufacturing production floor)
Lancaster, PA · $90,000 to $110,000
OPEN JOB: Senior Process Engineer (metals manufacturing production floor) LOCATION: Lancaster, Pennsylvania ***Relocation Assistance Available SALARY - $90,000 to $110,000 INDUSTRY: Manufacturing & Production JOB CATEGORY: Engineering – Process Optimization
IDEAL CANDIDATE:
Process Engineering experience, ideally in metals manufacturing.
Process experience should be related to experience on the production floor.
Project engineering would be great as well.
This is not simply a data and document type position.
EMPLOYER DESCRIPTION
Our client is a leading provider of aluminum sheet, plate and extrusions,
LOCATION:
Lancaster, PA: A great central location in South Central Pennsylvania. Easy access to major cities such as Philadelphia, Baltimore, Washington DC, and New York City.
JOB DESCRIPTION
As a Senior Process Engineer in the company's Finishing Department, you will play a critical role in ensuring operations run safely, efficiently, and reliably.
You’ll lead efforts to improve process performance, enhance equipment reliability, and reduce downtime through innovative solutions and best practices.
This position combines hands-on problem-solving with strategic project management—giving you the opportunity to work closely with production, maintenance, and engineering teams while driving continuous improvement across the plant.
If you’re passionate about optimizing processes, implementing cutting-edge reliability strategies, and making a measurable impact, this role is for you.
RESPONSIBILITIES
Lead process and equipment reliability improvements to meet plant goals.
Implement predictive and preventive maintenance strategies to reduce downtime.
Manage capital and expense projects from concept through execution.
Partner with production, maintenance, and engineering teams to solve complex challenges.
Conduct root cause analysis (RCA) and develop long-term solutions for critical issues.
Monitor key performance metrics and identify opportunities for continuous improvement.
Stay ahead of industry best practices and introduce new technologies to enhance reliability.
Why You'll Love Working Here:
Hands-On Impact: You’ll be on the floor, actively supporting teams and driving real improvements in reliability and machine efficiency.
Cutting-Edge Tools: Work with predictive and preventive technologies to keep operations running at peak performance.
Ownership & Leadership: Lead cross-functional teams, manage projects from start to finish, and influence key decisions that shape our operations.
Continuous Learning: Stay current with best practices and collaborate with our Center of Excellence
Strategic Role: Play a critical part in budgeting, planning, and implementing long-term process improvements that directly impact plant success.
Safety & Sustainability: Be part of a culture that prioritizes safety, quality, and sustainable solutions for a better world.
QUALIFICATIONS You have: (required)
Bachelor's Degree in a technical field, Electrical or Mechanical Engineering
3+ years of process engineering experience in a metals manufacturing environment OR 5 years of process engineering experience
Proficient with AutoCAD or similar CAD software
Able to work flexible hours as required.
Exceptional Candidates also have: (preferred)
Strong mechanical/electrical and process aptitude preferred
5-10+ years of engineering experience
Working knowledge of PLC systems.
Working knowledge of Casting, Rolling, and Finishing Technology (as appropriate by area) preferred
Knowledge of ISO 9001 quality systems preferred
Ability to handle multiple projects/assignments concurrently and be results oriented.
Computer skills, including a good working knowledge of Microsoft office applications (Word, Excel, Power Point, Power BI)
Strong decision making and problem-solving skills.
Good interpersonal skills and ability to work effectively with individuals and teams at all levels of the organization.
Self-motivated team player with a positive attitude.